When the extractor has been properly shut down, it’s time to disassemble it and reveal the cannabinoid alchemy you’ve performed, turning solid green plant matter into a concentrated liquid gold $)

Final image - Shut down

Step 7 – Extractor Disassembly – remove stainless steel hose (D) from extractor column valve (1)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 7.1 – Extractor Disassembly – open extractor column valve (1) to allow air to enter extractor
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 7.2 – Extractor Disassembly – remove extraction column (11)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 7.3 – Extractor Disassembly – remove extractor base from extractor collection vessel (12)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx

 

As always, if you have any questions please post them in the comments section. Your questions and time are valuable and we will make every attempt to help you through your process.

Once the extraction collection chamber reaches the desired pressure under vacuum, it’s ready to shut down. Shut down always starts with stopping the flow of butane – i.e. turning off the recovery pump.

Final image - Shut down

Step 6 – Post Recovery Shut Down – turn off the recovery pump (7)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 6.1 – Post Recovery Shut Down – close the recovery cylinder liquid side valve (5)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3xx
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 6.2 – Post Recovery Shut Down – close the purge port (4)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3xx
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 6.3 – Post Recovery Shut Down – close the high pressure recovery manifold (3)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 6.4 – Post Recovery Shut Down – close the extraction column valve (1)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx

 

As always, if you have any questions please post them in the comments section. Your questions and time are valuable and we will make every attempt to help you through your process.

After running the continuous shower, the liquid butane is pulled off into the gas phase by the recovery pump and pushed into the liquid phase, which then fills back into the recovery cylinder. The push/pull method of recovery requires heating the extraction collection vessel (10) and cooling the recovery cylinder (5). The recovery cylinder can be cooled to -50C if you use a dry ice/ethanol bath, but is not necessary – it just speeds up the recovery. Push/pull is governed by the most useful branch of chemistry – thermodynamics – we’ll explain that at a later time if anyone is interested…

Final image - butane recovery

Step 5 – Butane Recovery – heat extraction collection chamber (10) to 85F/30C; cool the recovery cylinder (5) to -4F/-20C; open the purge port (4)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 5.1 – Butane Recovery – open the recovery cylinder liquid side valve (5) and simultaneously turn on the recovery pump (7)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 5.2 – Butane Recovery – open the recovery cylinder liquid side valve (5) and simultaneously turn on the recovery pump (7)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 5.3 – Butane Recovery – recover butane until the pressure gauge reads 10″Hg to 22″Hg
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx

 

As always, if you have any questions please post them in the comments section. Your questions and time are valuable and we will make every attempt to help you through your process.

After the desired amount of time running the continuous shower, the process needs to be shut down. The process can transition directly to the recovery step, but first make sure that no unsafe conditions exist. Since this puts several pounds of butane into the recovery cylinder, the process is inherently dangerous. Take your time and make sure every valve is open or closed as it should be.

Final image - Shut down

Step 4 – Continuous Shower – turn off the recovery pump (7)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 4.1 – Continuous Shower Shutdown – close the low pressure recovery manifold (2)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx

 

As always, if you have any questions please post them in the comments section. Your questions and time are valuable and we will make every attempt to help you through your process.

Continuous showers are the easiest and most efficient way to extract cannabinoids in a CLS. The butane is recycled by being pulled out of the bottom of the collection chamber, in the gas phase. It then passes through the recovery pump, up the the recovery manifold, and is condensed into the liquid phase by keeping the high pressure side of the recovery manifold (3) at ~100PSI.

Final image - Continuous Shower

Step 3 – Continuous Shower – open the high pressure recovery manifold (3)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 3.1 – Continuous Shower – turn on recovery pump (RP) and run the continuous shower for 5-45 minutes – maintain a pressure of ~100 PSI on the high pressure side of the recovery manifold
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx

 

As always, if you have any questions please post them in the comments section. Your questions and time are valuable and we will make every attempt to help you through your process.

Once the extractor has reached maximum vacuum and no leaks have been detected, it can be filled with butane.

Final image - Filling

Step 2 – Fill the extractor – open recovery cylinder liquid side valve
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 2.1 – Fill the extractor – open purge port (4)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 2.2 – Fill the extractor – open the low pressure recovery manifold (2)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 2.3 – Fill the extractor – open the extraction column valve (1) and allow butane to fill the extractor until 45 PSI or the butane stops flowing
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 2.4 – Fill the extractor – when butane stops flowing, close the recovery cylinder liquid side valve (5)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 2.5 – Fill the extractor – close purge port (4)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx

 

As always, if you have any questions please post them in the comments section. Your questions and time are valuable and we will make every attempt to help you through your process.

There are two reasons to vacuum the extractor: 1. create negative pressure to “pull” the butane into the extractor; 2. remove oxygen from the extractor to prevent potential explosive conditions. Follow the steps below. One step at a time, you vacuum out each segment of the extractor. The chart will show you the open/closed condition of every valve or on/off switch as you work through the steps. Final image - vacuum diagram

Step 1 – Pre-vacuum – turn on vacuum
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 1.1 – Vacuum – open purge port (4)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 1.2 – Vacuum – close purge port (4) and open high pressure recovery manifold valve (3)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 1.3 – Vacuum – close high pressure recovery manifold valve (3) and open low pressure recovery manifold valve (2)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 1.4 – Vacuum – open extraction column valve (1)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 1.5 – Vacuum – Vacuum extractor to the maximum vacuum (~29″Hg)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 1.6 – Vacuum – close extraction column valve (1) and low pressure recovery manifold (2)
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx
Step 1.7 – Vacuum – Wait 10 minutes and observe all pressure gauges for pressure drop, then check one valve at a time for pressure drop
Component #Component NameAbbreviationOpen/OnClosed/Off
1Extraction Column ValveECVx
2Low Pressure Recovery ManifoldRM2x
3High Pressure Recovery ManifoldRM3x
4Purge PortPPx
5Recovery CylinderRCx
6Vacuum PumpVPx
7Recovery PumpRPx

 

As always, if you have any questions please post them in the comments section. Your questions and time are valuable and we will make every attempt to help you through your process.

It is essential to understand the pathways of the different braided stainless steel lines lead to in order to understand the flow of the butane.

The best suggestion to learn this, is to visualize it. If you can picture it in your head, you can perform it on the extractor. By the time you’re done with this series of posts, you should be able to safely operate an extractor in both your mind as well as in reality.

As will be explained in a later post, the high pressure side recovery manifold valve (3) is closed just far enough to keep ~100PSI. By keeping 100PSI, the gas phase butane is liquified because the pressure. That liquid butane can be cycled back through (D) into the extractor or it can pass through (C) and (B) back into the recovery cylinder.

Final image - plumbing diagram

Stainless Steel hoses
A6 to 4 – vacuum pump to purge port
B5 to 4 – recovery cylinder to purge port
C4 to 2/3 – purge port to recovery manifold
D2 to 1 – low pressure side recovery manifold to extraction column valve
E10 to 7 – extraction collection chamber to recovery pump
F7 to 3 – recovery pump to high pressure side recovery manifold

 

As always, if you have any questions please post them in the comments section. Your questions and time are valuable and we will make every attempt to help you through your process.

Hemp Hacker Glossary

Here are a few terms that will help you understand both the extraction process and components of an extractor. Please post your questions or any other terms you’d like to have defined – your feedback is always appreciated.

Process Terms:

Concentration – the amount of something (in weight) in a given space (volume) – e.g. pounds/gallon, grams/milliliter.

Contamination – any impurity in product – e.g. plant lipid/waxes, plant cell wall debris, water in extracts.

Continuous Shower – a top down shower of butane over a column packed with plant material. The butane is recycled from the extractor collection chamber in the gas phase. It is pumped through the recovery pump (RP) and passes through the condensing coil (CC). The butane changes from the gas phase to liquid phase, and passes through the recovery manifold (RM), and back through the top of the column. The plant material is then “continuously” showered with cold liquid butane. This strips the plant material of all its butane soluble molecules – i.e. cannabinoids, terpenes, and plant lipids/waxes

Cooling Bath – a mixture of ice and water or dry ice and ethanol that is used to cool down extractor components like the recovery cylinder (RC)

Fractions – different grades of trichomes/hash depending on amount of plant material contamination.

Gas Phase – butane is a gas

“Hg or inches Hg – signifies the vacuum pressure of the system in “inches” of mercury.Maximum vacuum is 29”Hg while zero vacuum is 0”Hg. It’s a way of describing negative pressure, just like MPa (metric system measurement – mega Pascals), KPSI (standard/US system measurement – thousands of Pounds Per Square Inch), or bar/atm (metric measurement – the pressure in terms of the number of atmospheres)

Liquid Phase – butane is a liquid

Risk based approach – examining the inherent risks involved in a process and eliminating risks to improve the product safety or process safety.

Vacuum – the vacuuming step is the first step in preparing the system for extraction. It is necessary to vacuum the extractor for two reasons. First it creates negative pressure that pulls the butane into the extractor. Second, it removes the majority of the atmospheric oxygen in order to prevent conditions where butane can ignite – remember that butane needs oxygen in order to combust.

Winterization – the process that removes plant lipids/waxes from an extract.

Component Terms:

Condensing/cooling Coil (CC) – a stainless steel coiled tube that acts as a heat exchanger. As butane gas passes into it, it cools down the gas and it changes over to the liquid phase – this is called a phase change of matter.

Dewaxing Column – a column that has cooling capabilities with dry ice and ethanol. It typically requires a 1 hour soak time to achieve dewaxing, although the process is often incomplete if not done under the proper conditions.

Gaskets – Buna, Viton, or PTFE “rings” that are placed between two sanitary fittings

High Pressure Side Recovery Manifold – the red side gauge and valve that opens and closes to allow gaseous butane to flow in to the manifold. The gas can be condensed into the liquid phase by maintaining a pressure of 100PSI and can be diverted back out the low pressure side or back into the recovery cylinder.

Low Pressure Side Recovery Manifold – the blue side gauge and valve, that opens and closes to allow liquid butane to flow into the extraction column.

Recovery Cylinder Liquid Side Valve – the valve (either blue or red) that has “LIQUID” printed on it. This valve opens up the extraction system to liquid butane. Different manufacturers have different conventions, so don’t assume you have the liquid side just because it’s blue.

Recovery Cylinder Liquid Straw – the tube that is attached to the recovery cylinder liquid side needle valve. The straw allows liquid butane to flow into through the valve into the extraction system.

Sanitary Fittings – individual pieces that make up the stainless steel columns and spools. Pieced together, they make the extraction column and extractor collection chamber. Sanitary fittings are held together by high-pressure triclamps

 

As always, if you have any questions please post them in the comments section. Your questions and time are valuable and we will make every attempt to help you through your process.

There are probably a dozen different ways to pack a column. While as a Sergeant in the Marines, I was sometimes amazed by the different interpretations my Marines would take on what I thought to be a clear set of instructions… So it goes. Everyone has their own interpretation on how to do things.

The process of packing a column is no different – everyone can have their own interpretation. In my view, there are two “best practices” in order to pack a column. I’ll explain the two and you can choose what works best for you.

Either way, your goal is to reduce the amount of condensation on the buds and the inside of the column. Condensation is the enemy because it reduces the ability of butane to solvate the lipid/waxy bilayer of the trichome – in botany, that layer is called the cuticle. If the cuticle is surrounded by frozen water, the butane can’t penetrate and the extraction efficiency decreases along with your yields.

Temperature and time.

You’ll likely have two options for freezing your buds and column. I will assume that everyone who is doing extractions has, at a minimum, a freezer capable of maintaining 0C temperatures. In this case, you will need 36-48 hours to ensure that all water has been locked up in its solid phase as ice.

If you have dry ice on hand, which most live resin extractors do, you can pack your freezer with a bed of dry ice. When you freeze your buds and/or bud packed column on dry ice, you drastically speed up the freezing process. A thin layer of freshly picked buds packed into a vacuum sealing bag will be frozen in 30 minutes. If you’ve pack it into a column, give it 2 hours to ensure a full freeze.

Method 1: pack freshly cut buds into the column and freeze.

This is probably the easiest method. Simply cut the room temperature buds up into 1/2”-1” diameter. The column should also be at room temperature. Loosely pack the column with the buds. You’re now ready to freeze the column and buds. Once fully frozen, you can begin your extraction process by vacuuming out the extractor and column.

You should vacuum out your column only after you have frozen the buds. The reasoning is that vacuuming unfrozen buds will cause the plant cell walls to rupture, releasing the water and phytochemicals that you are trying to avoid extracting in the first place.

Method 2: freeze freshly cut buds and column separately, then pack the column.

This method is just as sound as the first. Again, this is a matter of preference, but has its own merits. Cut your buds down to 1/2”-1”. Pack them into a vacuum sealed bag and evacuate the bag – as in method 1, pulling full vacuum may rupture plant cell walls. In this case, a vacuum sealer will not develop the same pressure as the vacuum pump used to evacuate your extractor. That said, the biggest benefit of this method is being able to freeze larger quantities and store them in the freezer until you’re ready to extract them.

In the meantime, you will freeze your empty column until its temperature is the same as the frozen buds. In this situation, you want to pack your column quickly to prevent condensation to form on both the buds and the interior of the column wall. Ideally, you will have a room that has a very low relative humidity. Once packed, you’re on your way to assembling the column to the extractor and start to pull a vacuum.

Conclusion.

If you have the tools of the trade on hand – ie a vacuum sealer and dry ice – I prefer method 2. If not, you will not be at a total loss to use method 1 and just freeze the plant matter in the column. If you have several columns on hand, you’re not at much of a loss. If you have one column on hand and no vacuum sealer, you can still get by with a modified version of method 2.

 

As always, if you have any questions please post them in the comments section. Your questions and time are valuable and we will make every attempt to help you through your process.